You can rest assured to buy high-quality cold gas dynamic spray equipment from us. We look forward to cooperating with you, if you want to know more, you can consult us now, we will reply to you in time! Suzhou Almac Machinery Equipment Co., Ltd. is a technology-innovative enterprise focusing on equipment manufacturing and R&D. It is one of the few manufacturers in China that can independently produce arc spraying equipment, plasma spraying equipment, and supersonic spraying equipment.
The Almac-M3 cold gas dynamic spray equipment is equipped with a touch screen operation interface, and its equipment design adopts an advanced fully closed-loop automatic control architecture. In terms of gas control, this system all uses imported pressure sensors and pressure regulating valves, which can monitor gas pressure in real time and automatically adjust to the preset process value. Propane is used as fuel and air is used as combustion accelerant, which constitutes an extremely stable combustion mode among gas models currently on the market.
The design of the spray gun is inspired by the principle of a rocket engine. Its flame velocity is as high as more than 2000 meters/second. It not only has high output power, but also supports stepless adjustment. The spray gun adopts an innovative axial center powder feeding method. This powder feeding method allows the powder to be fully melted and evenly distributed in the flame, thereby significantly improving the coverage efficiency and overall quality of the coating.
The cold gas dynamic spray equipment also has the function of storing and calling process recipes. Users can add, modify or save process parameters as needed. In terms of fuel control, the system adopts a fully closed-loop design, combined with modular design and high-performance PLC control, ensuring the stability and convenience of operation.
The coating prepared by the Almac-M3 cold spray system has excellent performance, with extremely low porosity, with an average porosity of less than 0.5%, and a spraying efficiency of up to 30 kg of powder per hour.
Almac-M2 Cold spray control system
The Almac-M2 cold spray control system has advanced levels compared to similar foreign products, with superior performance and easy operation. It can achieve fully digital operation of the spraying process, and real-time monitoring of the spraying parameters of the system, which can immediately respond to system failures.
Almac-M2 Basic parameters of cold spray control system
Number
Project
Basic parameters
1
Control type
Touch screen+MFC mass flow meter+Siemens PLC control
2
Rated power
550W
3
Supply Voltage
AC220V 50Hz
4
Work environment
Indoor, room temperature
5
Kerosene pressure/flow rate
1.2Mpa 15~24L/h
6
Oxygen pressure/flow rate
1.6Mpa 800-1100L/h
7
External dimensions of control cabinet
500mmx1050mmx1364mm
8
Control cabinet weight
80KG
Powder feeder
This type of powder feeder adopts foreign technology, upgrades the control system, and is convenient for cleaning powder. The main gas of the spray gun is used as the powder feeding gas. The sprayed powder is transported to the outlet of the powder feeder through the rotation of the porous powder feeding tray. The powder leaves the powder feeding bucket together through the gas pressure and enters the spray gun. The speed of the servo motor on the touch screen is adjusted to adjust the powder feeding amount.
Almac-M2 Powder feeder parameter table
Number
Project
Basic parameters
1
Powder delivery method
Scraper pneumatic type
2
Single cylinder capacity
3.0L
3
Powder gas delivery
Nitrogen or argon
4
Gas pressure for powder delivery
0.4-1.2Mpa
5
Powder feed rate
0~160g/min
6
Powder delivery accuracy
±1%
7
Powder delivery gas flow rate
0-25L/min
8
External dimensions of powder feeder
900mmx450mmx1650mm
9
Weight of powder feeder
50KG
Imported propane vaporizer
Vaporizer Type/Model
Indirect丨Dry-Electric丨Feed Out
Model
Z25
Z40
Z50
Z100
Z150
Hazardous Area Classification
Class I, Division 1, Group D,T3; Ex d IIA T3 Gb
Approvals
UL/ULc,CE(ATEX &IECEx),PED(SEP)
Vaporization Capacity
Kg/hr
25
40
50
100
150
US Gal/hr
12.5
20
25
50
75
MMBTU/hr
1.1
1.8
2.2
4.5
6.8
Liquid Inlet Connection
1/2" FNPT
1/2"FNPT
1/2" FNPT
3/4"FNPT
3/4" FNPT
Vapor Outlet Connection
1/2" FNPT
1/2" FNPT
1/2"FNPT
3/4"FNPT
3/4"FNPT
Design Pressure (MAWP)
250 psig-17.2 barg
Relief Valve Set Point
250 psig-17.2 barg
Hydrostatic Test Pressure
375 psig-25.9 barg
Unit Dimensions
26.7"Lx9.5"Hx8.3"W
67.2"Lx9.5"Hx8.3"W
677mmLx241mmHx210mmW
1706mmLx241mmHx210mmW
Shipping Dimensions
34" Lx 11"H x 14" W
75"Lx 11" H x 14" W
863mmLx280mmHx356mmW
1905mmLx280mmHx356mmW
Shipping Weight
55 lb/25 Kg
145 lb/66 Kg
Optional Accessories
Tank Mount Kit; Tank Mount Piping Kit; Wall Mount Kit;Strainer and Piping
Floor Mount Kit;Wall Mount Kit,Strainer and Piping Kit;Regulator/Gauge Kit;Drain Valve Kit
Almac-M2 Supersonic air equipment
The Almac-M2 spray gun uses propane as fuel, air as combustion and cooling gases, and nitrogen for powder feeding. The spray gun can work continuously and stably for a long time.
Almac-M2 Spray gun Basic parameters
Number
Project
Basic parameters
1
Flame speed
2100m/s
2
Cooling method
Air cooling
3
Coating porosity
0.1%-0.3%
4
Bond strength
>85Mpa
5
Suitable powder size for spraying
10-45μm
6
Work environment
Fireproof and ventilated soundproof room
7
Spray gun external dimensions
80mmx90mmx300mm
Almac-M2 Cold spray system auxiliary air pipe
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If you have any enquiry about quotation or cooperation, please feel free to email us at sale@almac-machinery.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
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