The Almac-100 Control Cabinet features a state-of-the-art touch control terminal, replacing the traditional button operation method for enhanced user convenience. It serves as the central control hub for the Almac-100 plasma spraying system, leveraging advanced technology to fully automate the spraying process. The system ensures precise gas control through a closed-loop mass flow meter, addressing the issue of unstable pressure and flow during operation, which can lead to fluctuations in plasma flame flow and voltage. This results in a more stable and consistent output power. Additionally, the Almac-100 Control Cabinet allows users to store and save spray parameters for various powders in formula form, providing a reliable record for future use.
|
Number |
Project Content |
Basic parameters |
|
1 |
Input voltage |
2P AC220V 50Hz |
|
2 |
Input power |
150V |
|
3 |
Control type |
PLC+MFC+Touch Screen |
|
4 |
Main gas type and pressure |
Nitrogen, argon（0.7-0.8Mpa） |
|
5 |
Secondary gas type and pressure |
Hydrogen（0.4Mpa） |
|
6 |
Nitrogen pressure |
0.5~0.8Mpa |
|
7 |
Gas usage method |
Argon, argon+hydrogen, nitrogen, nitrogen+hydrogen |
|
8 |
MFC repeatability |
±0.2%F.S |
|
9 |
MFC accuracy |
±1%F.S |
|
10 |
External dimensions |
1100x500x1850mm |
The powder feeder of Almac-100 supersonic spraying equipment is a device used to store spraying powder and deliver it to the spray gun according to process requirements. Nitrogen gas is used as the powder feeding gas, and the sprayed powder is transported to the outlet of the powder feeder through the atomization vibration of the powder feeding gas. It leaves the powder feeding bucket together with the powder feeding gas and enters the spray gun. The speed of powder feeding can be adjusted by adjusting the touch screen of the control cabinet.
| Number | Project | Basic parameters |
| 1 | Powder delivery method | Scraper pneumatic type |
| 2 | Double tube capacity | 6.0L |
| 3 | Powder delivery air pressure | 1.1-1.3Mpa |
| 4 | Sending powder gas | Nitrogen |
| 5 | Powder feed rate | 0~160g/min |
| 6 | Powder delivery accuracy | ±1% |
| 7 | Powder delivery gas flow rate | 400-800L/h |
| 8 | Powder feeder External dimensions | 500x460x1300mm |
| 9 | Powder feeder Weight | 50KG |
The plasma inverter power supply provides DC power for the spray gun, using IGBT modules, intelligent module control, water-cooled electrical modules, soft arc starting, small size, high efficiency, low power consumption, good heat dissipation, continuous operation, and low failure rate. It is currently an excellent plasma power supply in China.
| Number | Project | Basic parameters |
| 1 | Input power supply | 3P AC380V、50Hz/60Hz |
| 2 | Rated output power | 100KW |
| 3 | Maximum no-load voltage | DC125V |
| 4 | Working current | 100-1000A |
| 5 | working voltage | 30-125V |
| 6 | Current accuracy | 1% |
| 7 | Load rate | 90% |
| 8 | Power supply External dimensions | 1510x1000x1070mm |
| 9 | Weight | 1600KG |
Mix the water and electricity of the plasma equipment and send it to the spray gun. At the same time, provide the high-frequency pulse voltage required for the spray gun to start the arc and detect the return water temperature and cooling water pressure of the spray gun. It is lightweight, flexible, and easy to drag. Good arc initiation performance, reducing the instantaneous current shock when the nozzle starts an arc.
| Number | Project | Basic parameters |
| 1 | Input voltage | AC220V50Hz/60Hz |
| 2 | Rated power | 250W |
| 3 | Control mode | External control |
| 4 | Output high-frequency voltage | AC2500-3000 |
| 5 | External dimensions | 610x480x340mm |
| 6 | Weight | 30KG |
The dual compressor drive reduces the overall volume of the machine and increases your space; Mainly used to achieve effective cooling of the spray gun and prolong the nozzle life.
| Number | Project | Basic parameters | ||
| 1 | Unit appearance | 1330x780x1310mm | ||
| 2 | Circulating water tank capacity | 250KG | ||
| 3 | Refrigeration capacity | 32.2KW | ||
| 4 |
Fluctuations in outlet water temperature |
5℃ | ||
| 5 | Power supply | 3P AC380 50Hz/60hz | ||
| 6 | Compressor | Dual compressor | Origin: Sanyo, Japan | |
| 7 | Outlet pressure | 4-8KG adjustable |
Effluent flow rate |
4m3/h |
| 8 | External circulation pump |
Rated power 1.1KW |
Rated current1.5A | |
| 9 | Refrigerant injection amount | 11kg |
Refrigeration media |
F22 |
| 10 | Fan power | 85Wx2 | ||
| 11 | Total input power | 13.5KW | ||
| 12 | Weight | 450KG | ||
The Almac-F4MB plasma spraying equipment is designed with a high-performance gun for production-grade thermal spraying applications, delivering a maximum output power of 80KW. Its high-rated power allows for efficient powder feeding in production environments, reducing spray time and lowering processing costs. The system's standard design enables quick hardware replacements, ensuring minimal downtime. A variety of nozzles, electrodes, and powder ports are available, offering flexibility to meet the specific requirements of spraying different materials.
| Number | Project | Basic parameters |
| 1 | Rated output power | 60KW |
| 2 | Rated current | 100-1000A |
| 3 | Working voltage | 30-100V |
| 4 | External dimensions | 80x75x190mm |
| 5 | Weight | 3.5KG |
Address
No.16, Jinzhou Road, Changfu Street, Changshu City, Jiangsu Province, China
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