The Almac-100 control cabinet is the control center of the Almac-100 plasma spraying system. The entire Almac-100 spraying system can be automated by controlling the control cabinet. And the parameters of spraying different powders can be recorded. Technically, All gases are controlled by a closed-loop mass flow meter, which solves the problem of unstable pressure and flow rate during operation, resulting in varying plasma flame flow and voltage, thereby stabilizing the output power. Operation mode: touch control.
|
Number |
Project Content |
Basic parameters |
|
1 |
Input voltage |
2P AC220V 50Hz |
|
2 |
Input power |
150V |
|
3 |
Control type |
PLC+MFC+Touch Screen |
|
4 |
Main gas type and pressure |
Nitrogen, argon（0.7-0.8Mpa） |
|
5 |
Secondary gas type and pressure |
Hydrogen（0.4Mpa） |
|
6 |
Nitrogen pressure |
0.5~0.8Mpa |
|
7 |
Gas usage method |
Argon, argon+hydrogen, nitrogen, nitrogen+hydrogen |
|
8 |
MFC repeatability |
±0.2%F.S |
|
9 |
MFC accuracy |
±1%F.S |
|
10 |
External dimensions |
1100x500x1850mm |
The powder feeder of the Almac-100 plasma spray system is used to store the spray powder and transport it to the spray gun. The powder is fed by nitrogen atomization vibration, and the powder feeding speed can be adjusted through the control cabinet.
| Number | Project | Basic parameters |
| 1 | Powder delivery method | Scraper pneumatic type |
| 2 | Double tube capacity | 6.0L |
| 3 | Powder delivery air pressure | 1.1-1.3Mpa |
| 4 | Sending powder gas | Nitrogen |
| 5 | Powder feed rate | 0~160g/min |
| 6 | Powder delivery accuracy | ±1% |
| 7 | Powder delivery gas flow rate | 400-800L/h |
| 8 | Powder feeder External dimensions | 500x460x1300mm |
| 9 | Powder feeder Weight | 50KG |
The plasma inverter power supply provides DC power for the spray gun, using IGBT modules, intelligent module control, water-cooled electrical modules, soft arc starting, small size, high efficiency, low power consumption, good heat dissipation, continuous operation, and low failure rate. It is currently an excellent plasma power supply in China.
| Number | Project | Basic parameters |
| 1 | Input power supply | 3P AC380V、50Hz/60Hz |
| 2 | Rated output power | 100KW |
| 3 | Maximum no-load voltage | DC125V |
| 4 | Working current | 100-1000A |
| 5 | working voltage | 30-125V |
| 6 | Current accuracy | 1% |
| 7 | Load rate | 90% |
| 8 | Power supply External dimensions | 1510x1000x1070mm |
| 9 | Weight | 1600KG |
Mix the water and electricity of the plasma equipment and send it to the spray gun. At the same time, provide the high-frequency pulse voltage required for the spray gun to start the arc and detect the return water temperature and cooling water pressure of the spray gun. It is lightweight, flexible, and easy to drag. Good arc initiation performance, reducing the instantaneous current shock when the nozzle starts an arc.
| Number | Project | Basic parameters |
| 1 | Input voltage | AC220V50Hz/60Hz |
| 2 | Rated power | 250W |
| 3 | Control mode | External control |
| 4 | Output high-frequency voltage | AC2500-3000 |
| 5 | External dimensions | 610x480x340mm |
| 6 | Weight | 30KG |
The dual compressor drive reduces the overall volume of the machine and increases your space; Mainly used to achieve effective cooling of the spray gun and prolong the nozzle life.
| Number | Project | Basic parameters | ||
| 1 | Unit appearance | 1330x780x1310mm | ||
| 2 | Circulating water tank capacity | 250KG | ||
| 3 | Refrigeration capacity | 32.2KW | ||
| 4 |
Fluctuations in outlet water temperature |
5℃ | ||
| 5 | Power supply | 3P AC380 50Hz/60hz | ||
| 6 | Compressor | Dual compressor | Origin: Sanyo, Japan | |
| 7 | Outlet pressure | 4-8KG adjustable |
Effluent flow rate |
4m3/h |
| 8 | External circulation pump |
Rated power 1.1KW |
Rated current1.5A | |
| 9 | Refrigerant injection amount | 11kg |
Refrigeration media |
F22 |
| 10 | Fan power | 85Wx2 | ||
| 11 | Total input power | 13.5KW | ||
| 12 | Weight | 450KG | ||
Almac-F4MB plasma spray equipment is equipped with a spray gun with a high rated power, and the maximum output power reaches 80KW. In production work, it can improve production efficiency, shorten spraying time, and reduce processing costs. Its standard structure can quickly replace a variety of hardware, such as different nozzles, electrodes, and powder feeding ports can be selected to meet the spraying needs of different materials.
| Number | Project | Basic parameters |
| 1 | Rated output power | 60KW |
| 2 | Rated current | 100-1000A |
| 3 | Working voltage | 30-100V |
| 4 | External dimensions | 80x75x190mm |
| 5 | Weight | 3.5KG |
Address
No.16, Jinzhou Road, Changfu Street, Changshu City, Jiangsu Province, China
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